Some of Major Projects Handled in Consumer Durable Industry:

CAD - Design Engineering Projects:

• Design engineering of Ice twister, Ice tray, water dispenser & door handle from given concept to manufacturing drawing for refrigerators.
• Design Engineering (concept to Mfgg drawings) of Savoury Machine (sweet snack making m/c) from Concept to Mfgg dwgs, from provided application data,
• Design and Development of separate new vegetable compartment for 3 door refrigerators.
• Structural & Panel Design Modification of refrigerator.
• Refrigerator FC & RC Design Modification according to Brazil standards to minimize the tooling cost & minimize the modifications.
• Engg Design of an Electromechanical Shutoff valve system from Concept Design, Product engg, PLC programming & prototype sample supply of a Consumer Electronic product (Shutoff valve system) CAD Data conversion of several plastic & sheet metal parts for consumer durable products applications.
• Design engineering and development of baby milk feeder bottle
• Creation of 3D CAD Model of evaporator fan blade from given coordinates & cross section.
• Wine dispensing system design engineering without fully opening wine bottle cork.
• Sheet metal enclosure & cabinet design.
• 3D CAD modelling, detailing & drafting of DVD base frame from given concept.
• 3D CAD modelling, detailing & drafting of lamp cover of refrigerator from given ‘A’ class surfaces.
• Detail Engineering of a Banking Kiosk in Sheet Metal and FRP up to the development drawing for Production
• Detail Engineering of PLC control panel in sheet metal up to the development drawing for Production
• Design Engineering of Cash dispensing M/c (ATM) for hotel industry
• Design modification of several structural parts of refrigerator, washing machine and other home appliances products.
• Design of furniture chair. Table & storage.
• Concept design of vacuum cleaner handle
• Mobile Dehumidifier - Creation of GA dwg, 3D modelling & 2D production drawings from given concept, hand sketches & specifications
• Design 3D model and 2D drafting of Coasters holder and cover from the given reference Images, client instructions and rough dimensions.

Reverse Engineering / 3D Scanning:

• Reverse engineering of back Sheetmetal cover of washing machine.
• Conversion of scanned data stl data to Parasolid model of office chairs
• Design of keyboard keys from physical parts with reverse engineering process & also developed rubberised keys for gamming purpose.
• 3D Renderings and animations of various consumer durable product for training & marketing purposes.

Prototype Development:

• Prototype sample development of Electromechanical Shutoff valve system to drain out the water automatically from piping / plumbing to avoid water freezing in case water is not used or stagnant for long period in low or minus temperature.
• Rapid protype development of wine dispensing device
• Functional proto development of the baby milk feeder bottle

CAE - FEA / CFD Analysis / Virtual Test Simulation / Design Validation Projects:

FEA Test Simulations / Analysis-

• Drop test analysis of a home appliances product.
• Fatigue analysis of refrigerator door hinge..
• FEA Simulation of Ventilation shaft.
• Drop Test Simulation of 5litre Plastic Can.

CFD Test Simulations / Analysis-

• Coupled thermal structural analysis in order to predict the temperature level in an IC during the assembly stages of assembly.
• CFD Simulation of evaporator fan of refrigerator.
• CFD Simulation of Ceiling Fan
• CFD Simulation of an Air cooler
• CFD Simulation of Chimney
• CFD Simulation of Cassette AC
• System Level Electronic Cooling Analysis of LED Lamps - To check the temperature at LED’s and compare it with threshold limit, and Optimization of Heat Sink design for reducing the temperature at LED COB.
• CFD Simulation & Design optimization of Heater
• CFD Analysis of Flow Mixing in Static Mixer with different designs